Fertilizer Plants  

Management and engineering consultancy:

  • Site study and feasibility report for Ammonia, Urea, NPK and Utility plants.
  • Prepare project scope, specification, Invitation To Bid, Bid evaluation and selection of E&C contractors.
  • Customer representative during engineering, fabrication and installation phases of fertilizer plants.
  • Feasibility study for ammonia and urea plant revamps and major modifications.  We can provide basic and detailed engineering and prepare project scope, specification and invitation to bid. 

Engineering:

  • Basic and detailed engineering for fertilizer plant major modifications, revamps and retrofits.
  • Plant performance evaluations including material, energy and steam balances and catalyst performance evaluations.  Production loss estimates and performance rating for all ammonia and urea plant process equipment.
  • Proprietary design of HTS and LTS quench systems
  • Ammonia plant CO2 removal system studies to improve the production and    minimize corrosion rates.  We specialize in MEA, DEA, MDEA and Benfield systems.
  •  Proprietary design of inter stage moisture and ammonia separators for Air, Ammonia and Synthesis Gas Compressors.
  • Studies to minimize ammonia levels in Urea Plant effluents.
  • Studies to improve corrosion in Urea Plant equipment. 

Fabrication:

  • Fabrication of waste heat boilers for Kellogg, Brown and Root, and Topsoe Ammonia Plants.
  •  Fabrication of all Ammonia and Urea Plant heat exchangers and pressure vessels.
  • Fabrication of Urea Plant high pressure equipment such as Reactor, Condenser, Stripper and Scrubber.
  • Design and fabrication of critical service control valves for Ammonia and Urea Plants.
  • Quick delivery of Urea Grade Stainless Steel parts for Urea Plant process equipment and control valves.